Design and manufacture of high-performance machines for the global paint roller industry
Tel: (+44) 1953 60 67 63 |

Helix+ (Plus) Thermo-Bonder Winding Machine

Modernise and Maximise Your Production

The Jackson Helix+ Thermo-Bonder is an advanced, very high output thermofusion paint roller winding machine that winds and bonds pile fabric on to pre-cut core tubes.

This machine is the latest in our line-up, the greater extruder capacity of the Helix+ is aimed specifically at high volume producers. The enhanced output facilitates high speed production of rollers greater than 1.5" (38mm). Dependent upon the finished product specification, the Helix+ can produce up to 10 wound tubes per minute of 1.75" (44.5mm) and above.

Paired with one of our HSF machines this machine has the capacity to produce 5400 high quality, finished paint rollers per hour.

The plastic melt delivers consistent strong adhesion and a high quality, cost effective end product. The benefits of a clean, controlled and accurate process speak for themselves

For machine sales, information and pricing:

+44 1953 60 67 63 |

For spare parts and technical queries

+44 1953 60 67 63 |

Key Features

  • CE marked

    All our machines have certification for sale to and use within the European Economic Area (alternate standards may apply to countries outside of the EU)

  • Increased Extruder Capacity

    Nearly 50% increase on standard Helix machine

  • Synchronised Servo-Drives

    Giving reliable winding pitch control

  • Remote Monitoring

    Enabling real time production information to be relayed to office or smartphone

  • Thermo-Bond

    Molten polypropylene for strong adhesion

  • Touch Screen Control

    HMI touch screen control with product options and diagnostics

  • Simple Setup

    Self-setting start-up with minimal operator intervention

  • Minimal Input

    Only one operator required

  • Automatic Tube Loading

    Available via Edward Jackson loader unit

  • Automatic Resin Pellet (PP) Feeder

Stress-free setup

We offer commissioning and initial staff training at your facility by our engineer(s) - worldwide

Product Specification

Output: 11.5m/38ft, 7 tubes/min (38mm, 1.5” ID), up to 16.5m/54ft, 10 tubes/min (44.5mm, 1.75” ID) Based on 1.65m tube
Stock tubes: 1.5m (58”) to 1.8m (70.85”) in length
Wall thickness 1mm or thicker
Homo-polymer Polypropylene (PP)
35 – 58mm ID (1.4” – 2.25”)
Fabric: Knitted or woven
Polyester, Nylon, Wool, Acrylic
Standard strip width: 73mm
Pile height: up to 32mm (1.25”)
Resin: Homo-polymer Polypropylene
(PP 579S recommended)
Application thickness: 0.3-0.45mm
PP consumption: 40-55g/m
Finished roller: Overall OD <100mm (4”)
Loader: Capacity of up to 300 tubes (dependent upon diameter)
Services needed: 400-480v 50-60hz, 3-phase plus neutral Air: 30 l/min (1 cfm) @ 5.5bar (80 psi)
Dimensions: 860kg Net 5.15 x 2.15 x 1.7m

Note: Performance criteria displayed in this document may vary subject to the materials being processed, quality, and process parameters set by the operator/user. Not all functions and/or quality attributes can be realised concurrently or at the maximum output speed of each operation.


Spare Parts

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Further machine manuals and documentation coming soon.

Standard Product Warranty

Edward Jackson machines are covered by our worldwide Standard Product 12 month Warranty – full details upon request.

Contact us about the Helix+ (Plus) Thermo Bonder

For machine sales, information and pricing, please contact:

+44 1953 60 67 63

For spare parts and technical queries, please contact:

+44 1953 60 67 63

Alternatively, you can submit an enquiry using our online enquiry form and we will get back to you:

For machine sales, information and pricing, please contact:
+44 1953 60 67 63 |

For spare parts and technical queries, please contact:
+44 1953 60 67 63 |