Design and manufacture of high-performance machines for the global paint roller industry

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Tel: (+44) 1953 60 67 63 | Email

For machine sales, information and pricing, please contact:
+44 1953 60 67 63 | info@edwardjacksonltd.com

For spare parts and technical queries, please contact:
+44 1953 60 67 63 | sales@edwardjacksonltd.com

Setting the standard since 1978

Home>>Helix+ (Plus) Thermo-Bonder Winding Machine

Helix+ (Plus) Thermo-Bonder Winding Machine

Helix+ winding machine (computer model illustration)

The Helix+ (plus) winding machine

Control panel and controls

Application of melt with the machine running product

Core tube loader unit (supplied with the machine)

Modernise and Maximise Your Production

The Jackson Helix+ Thermo-Bonder is an advanced, very high output thermofusion paint roller winding machine that winds and bonds pile fabric on to pre-cut core tubes.

This machine is the latest in our line-up, the greater extruder capacity of the Helix+ is aimed specifically at high volume producers. The enhanced output facilitates high speed production of rollers greater than 1.5" (38mm). Dependent upon the finished product specification, the Helix+ can produce up to 10 wound tubes per minute of 1.75" (44.5mm) and above.

Paired with one of our HSF machines this machine has the capacity to produce 5400 high quality, finished paint rollers per hour.

The plastic melt delivers consistent strong adhesion and a high quality, cost effective end product. The benefits of a clean, controlled and accurate process speak for themselves

For machine sales, information and pricing:

+44 1953 60 67 63 | info@edwardjacksonltd.com

For spare parts and technical queries

+44 1953 60 67 63 | sales@edwardjacksonltd.com

Key Features

CE marked

All our machines have certification for sale to and use within the European Economic Area (alternate standards may apply to countries outside of the EU)
Increased Extruder Capacity

Nearly 50% increase on standard Helix machine
Synchronised Servo-Drives

Giving reliable winding pitch control
Remote Monitoring

Enabling real time production information to be relayed to office or smartphone
Thermo-Bond

Molten polypropylene for strong adhesion
Touch Screen Control

HMI touch screen control with product options and diagnostics
Simple Setup

Self-setting start-up with minimal operator intervention
Minimal Input

Only one operator required
Automatic Tube Loading

Available via Edward Jackson loader unit
Automatic Resin Pellet (PP) Feeder

Product Specification

Output:	11.5m/38ft, 7 tubes/min (38mm, 1.5” ID), up to 16.5m/54ft, 10 tubes/min (44.5mm, 1.75” ID)	Based on 1.65m tube
Stock tubes:	1.5m (58”) to 1.8m (70.85”) in length Wall thickness 1mm or thicker	Homo-polymer Polypropylene (PP) 35 – 58mm ID (1.4” – 2.25”)
Fabric:	Knitted or woven Polyester, Nylon, Wool, Acrylic	Standard strip width: 73mm Pile height: up to 32mm (1.25”)
Resin:	Homo-polymer Polypropylene (PP 579S recommended)	Application thickness: 0.3-0.45mm PP consumption: 40-55g/m
Finished roller:	Overall OD <100mm (4”)
Loader:	Capacity of up to 300 tubes (dependent upon diameter)
Services needed:	400-480v 50-60hz, 3-phase plus neutral	Air: 30 l/min (1 cfm) @ 5.5bar (80 psi)
Dimensions:	860kg Net	5.15 x 2.15 x 1.7m

Note: Performance criteria displayed in this document may vary subject to the materials being processed, quality, and process parameters set by the operator/user. Not all functions and/or quality attributes can be realised concurrently or at the maximum output speed of each operation.