Design and manufacture of high-performance machines for the global paint roller industry
Tel: (+44) 1953 60 67 63 |

Helix Thermo-Bonder Winding Machine

Modernise Your Production

The Jackson Helix Thermo-Bonder is an advanced, high output thermofusion paint roller winding machine that winds and bonds pile fabric on to pre-cut core tubes.

The mono-polymer melt delivers consistent strong adhesion and a high quality, cost effective end product. The benefits of a clean, controlled and accurate process speak for themselves 

For machine sales, information and pricing:

+44 1953 60 67 63 | info@edwardjacksonltd.com

For spare parts and technical queries

+44 1953 60 67 63 | sales@edwardjacksonltd.com

Key Features

  • Continous Process

    Continuous process, delivering consistent product

  • Thermo Bond

    Molten polypropylene for strong adhesion

  • Syncronised Servo-Drives

    Giving reliable winding pitch control

  • Touch Screen Control

    HMI touch screen control with product options and diagnostics

  • Remote Monitoring

    Enabling real time production information to be relayed to office or smartphone

  • Simple Setup

    Self-setting start-up with minimal operator intervention

  • Minimal Input

    Only one operator required

  • Automatic Tube Loading

    (via Edward Jackson loader unit)

  • Automatic resin pellet (PP) feeder

  • High Speed

    Up to 16m/52ft (Ten 38mm/1.5" dia tubes per minute)

  • CE marked

    All our machines have certification for sale to and use within the European Economic Area (alternate standards may apply to countries outside of the EU)

Stress-free setup

We offer commissioning and initial staff training at your facility by our engineer(s) - worldwide

Product Specification

Output 8m/26ft, 5 tubes per minute, up to 16m/52ft, 10 tubes per min (38mm, 1.5” ID) Depending upon product specification
Stock Tubes 1.5m (58”) to 1.8m (70.85”) in length
Wall thickness 1mm or thicker
Homo-Polymer Polypropylene (PP)
35 – 58mm ID (1.4” – 2.25”)
Fabric Knitted or woven
Polyester, Nylon, Wool, Acrylic
Standard strip width: 73mm
Pile height: up to 32mm (1.25”)
Resin Homo-polymer Polypropylene
(PP 579S recommended)
Application thickness: 0.3-0.45mm
PP consumption: 40-55g/m
Finished Roller Overall OD <100mm (4”)
Loader Capacity of up to 300 tubes
(dependent upon diameter)
Services Needed 400-480v 50-60hz, three-phase plus neutral Air: 30 l/min (1 cfm) @ 5.5bar (80 psi)
Dimensions 850kg Net 5.15 x 2.15 x 1.7m

Note: Performance criteria displayed in this document may vary subject to the materials being processed, quality, and process parameters set by the operator/user. Not all functions and/or quality attributes can be realised concurrently or at the maximum output speed of each operation.

Spare Parts

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Further machine manuals and documentation coming soon.

Videos

The Helix Thermo-Bonder thermofusion paint roller winding machine from Edward Jackson (Engineer) Ltd winds and bonds strips of fabric on to pre-cut plastic core tubes.

Needing just one operator, it is designed for high quality, consistent, waste-free winding with an output of over 16m (ten core tubes) per minute.

The Helix winder is fully programmable for different paint roller products via a touch screen display, and real time production information and machine status can accessed remotely via computer or smartphone.

Standard Product Warranty

Edward Jackson machines are covered by our worldwide Standard Product 12 month Warranty – full details upon request.

Contact us about the Helix Thermo Bonder

For machine sales, information and pricing, please contact:


+44 1953 60 67 63

info@edwardjacksonltd.com

For spare parts and technical queries, please contact:


+44 1953 60 67 63

sales@edwardjacksonltd.com

Alternatively, you can submit an enquiry using our online enquiry form and we will get back to you:

For machine sales, information and pricing, please contact:
+44 1953 60 67 63 | info@edwardjacksonltd.com

For spare parts and technical queries, please contact:
+44 1953 60 67 63 | sales@edwardjacksonltd.com