Design and manufacture of high-performance machines for the global paint roller industry

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Tel: (+44) 1953 60 67 63 | Email

For machine sales, information and pricing, please contact:
+44 1953 60 67 63 | info@edwardjacksonltd.com

For spare parts and technical queries, please contact:
+44 1953 60 67 63 | sales@edwardjacksonltd.com

Setting the standard since 1978

Home>>W3 Continuous Roller Winder

W3 Continuous Roller Winder

Front view of the W3 winding machine

Front view including loader (supplied with the machine)

W3 in final stages of build

Chuck assembly (for holding the end of the tube)

Consistent, Reliable Quality

The W3 roller-winder is a tried and tested workhorse of the Edward Jackson range. With a robust design and proven track record, this is an ideal choice for producers who make high quality products in low to medium volumes. The effective, but simple control system is an advantage for producers who operate in a less connected facility or region.

The precise epoxy mixing and application gives this machine the flexibility to process Polypropylene (PP), PVC and Phenolic core tubes. The surface treatment unit achieves excellent adhesion to smooth PP and PVC tubes, saving the expense of a pre-treatment 'roughing' process.

The automatic tube loader and continuous winding process allow a single operator to produce up to 5 core tubes per minute.

For machine sales, information and pricing:

+44 1953 60 67 63 | info@edwardjacksonltd.com

For spare parts and technical queries

+44 1953 60 67 63 | sales@edwardjacksonltd.com

Key Features

Consistent Quality

Continuous process delivering consistent product
Strong Adhesion

Flame treatment prior to glue application provides good adhesion to Polypropylene and unscratched PVC stock tubes (flame treatment not used for all applications)
Precise Production Rates

Core tubes wound without interruption allowing for precise production rates, and optimisation of surface treatment
Accurate Glue Application

Through a specially designed, easy to clean nozzle
Glue Ratio

Two-part epoxy resin glue, mixed just before application, is dispensed in the correct ratio under automatic control
Minimal Input

Only one operator required
Automatic Loading

Available via Edward Jackson loader unit
CE marked

All our machines have certification for sale to and use within the European Economic Area (alternate standards may apply to countries outside of the EU)

Product Specification

Output:	Up to 7.3m/24ft, up to 5 tubes per minute	Depending upon product specification
Stock Tubes:	1.42-1.69m (56-66.5”) in length	35 – 58mm ID (1.4” – 2.25”)
Tube Materials:	PVC, Phenolic, Polypropylene (PP)
Fabric:	Knitted or woven Polyester, Nylon, Wool, Acrylic	Standard strip width: 73mm Pile height: <32mm (1.25”)
Resin:	Two-part epoxy resin glue	Mixed just before application
Finished Roller:	Overall OD <100mm
Loader:	Capacity of up to 300 tubes (dependent upon diameter)
Services Needed:	1.1kw average, 50-60hz, three-phase	Air: 150 l/min (5 cfm) @ 5.5bar (80 psi) LPG or Natural Gas for flame treatment process
Dimensions:	1110kg (cased with tube loader)	5.4 x 0.9 x 1.8m (main machine only)

Note: Performance criteria displayed in this document may vary subject to the materials being processed, quality, and process parameters set by the operator/user. Not all functions and/or quality attributes can be realised concurrently or at the maximum output speed of each operation.